Electrical alternative

Electrical alternative

Electromechanics is the best alternative to hydraulics & pneumatics! 

Electromechanics stand for high sustainability and are becoming increasingly important. Their high energy efficiency and clean, leak-free operation are fact-based advantages compared to hydraulic and pneumatic solutions. Many projects involving the replacement of pneumatic systems are eligible for the AktuatorWatt grant program—learn more here.

We know the right approach for a successful technology transition to electromechanical solutions.

Switch to the sustainable and technically better solution with us!

  • Efficient and sustainable operation
  • Significant increase in productivity and flexibility
  • Increased process reliability and production quality
  • Service-friendly and low-maintenance
  • Less installation cost/time
  • High level of working comfort and safety

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Efficient and environmentally friendly

  • Up to 60% less energy consumption than hydraulics and pneumatics
  • High efficiency of 80% and more
  • No compression, start-up, overrun or pressure losses (pipe friction)
  • No storage of oil/air pressure necessary
  • No or low energy requirement at standstill
  • Storage and reuse of braking energy
  • No oversizing of the drives (3 times the peak force for 3s)
  • No heating or cooling of oil necessary
  • Clean, no leakage oil losses, contamination or waste oil disposal

Picture right shows before-after: from hydraulic to electric actuator 200kN

 

Significant increase in productivity and flexibility

  • Shorter process times thanks to high cycle rates
  • High speed with precise control
  • Optimized motion sequences thanks to high precision and controllability of movements
  • Complex movement profiles possible
  • Minimal wastage, e.g. during dosing
  • Electrical synchronization and therefore simultaneous movement of several axes
  • No temperature dependency of the hydraulic oils
  • Massively faster changeover times without mechanical adjustments (software!)
  • Minimal downtimes for format/product changes

Increased process reliability and production quality

  • High precision even with simultaneously moving axes
  • High reproducibility, minimal variation in production, consistently high quality
  • High rigidity, no movement fluctuations with changing loads

Service-friendly: reduction in operating and maintenance costs

  • Minimal downtimes, extremely low maintenance, low maintenance costs
  • Leak-free and clean operation, no oil and filter changes etc.
  • Elimination of the high filtration requirements

 

High working comfort and safety

  • Noise reduction of up to 30% (minus 2-5 dB)
  • No leakage or bursting pipes, no (hot) oil or slippery floors
  • High machine safety: integrated safety functions and monitoring

Low installation effort and space requirement

  • Easier and faster installation with hybrid cable
  • No need to lay rigid hoses or pipes
  • No filters, valves, seals and trays, agregate, heat exchangers
  • No sealing problems

Picture left: before-after hydraulic unit to electrical cabinet

Interested? Discover successful applications:

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Applications